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Concrete Admixtures

POLYCARBOXYLATE SUPERPLASTICIZER (PCE) Português

Polycarboxylate superplasticizer (PCE) is also called polycarboxylate ether superplasticizer, polycarboxylic ether based superplasticizers, polycarboxylate admixture, polycarboxylate type of superplasticizer. Also you can get its information by searching "PCE chemical" or "polycarboxylate ethers". It is the best superplasticizer for concrete at present.

This video will give you a look at our Polycarboxylate Superplasticizer(PCE) production process and some of the factory scenes. We use isoprennol as one of the raw materials to synthesize large monomer TPEG or HPEG, and finally synthesize Polycarboxylate Superplasticizer(PCE). This video shows our EO production shop, TPEG and HPEG production plant and Polycarboxylate Superplasticizer(PCE) production plant, the factory's laboratory and storage conditions of Polycarboxylate Superplasticizer(PCE) and TPEG/ HPEG etc.

We are reliable and professional Chinese supplier. Good choice, better service! Cooperation with us may help you cut down the cost dramatically and get more flexible payment terms. We have exported more than 10,000mt Polycarboxylate superplasticizer (PCE) 50% liquid and powder per year, which has been shipped to South America, South East Asia, Russia etc.

How to buy Polycarboxylate Superplasticizer (PCE)?

pce

1. Why use Polycarboxylate superplasticizer ? As follows:

1) High early strength: significant increase of early strength and 28d strength
2) Low slump lose: Great reduction of slump lose
3) Excellent durability: Reduction of cracking, shrinkage and creep
4) High water reduction: Water reduction more than 30% according to different application
5) Environmental-friendly products: Non pollution during production
6) Excellent compatibility with various types of cements
7) Low chloride and alkali content, no corrosion to steel-bar

2. Which Product of Polycarboxylate superplasticizer do you need ? Look into them one by one:

Polycarboxylate Superplasticizer (PCE) 50% Liquid

Polycarboxylate Superplasticizer (PCE) Powder

Polycarboxylate Superplasticizer (PCE) Granular

Equipment Design for Synthesizing Polycarboxylate Superplasticizer Liquid

1) Polycarboxylate Superplasticizer (PCE) 50% Liquid


Various types of strength grade ready-mixed concrete
High strength, Ultra high strength concrete
Self-compacting concrete
Various types of pumping concrete, precast concrete, etc.
Low water/cement ratio, High early strength concrete
Various types of concrete of the long-distance transportation

Item

Standard 

Testing Method

Appearance    

Light yellow to transparent liquid

Visual       

Solid content  

50±1%

105℃ 2 hours

pH

3~5 

pH meter

Viscosity

MAX 1100 cPs

2#, 20 rpm at 25℃

Specific gravity

1.09±0.02      

25℃

Dosage 

0.5-2.0% of blending material   

 

(2) Polycarboxylate Superplasticizer (PCE) Powder

We could supply many types of Polycarboxylate superplasticizer(PCE) powder such as polyester base SJZ-018 and polyether base SJZ-101/401, SJZ-310F/033F, SJZ-320T/330T, SJZ-400,SJZ-500, etc. These products are widely used in dry-mortar and concrete systems, such as high-performance concrete, high flowability concrete, high durability concrete, high strength mortar, gypsum products, self-leveling floor, joint filler, grouts etc.

(3) Polycarboxylate Superplasticizer (PCE) Granular

SJZ-20 Mainly to prepare PCE liquid

3.Technology informations

Polycarboxylate Superplasticizer (PCE) is a kind of superplasticizer emerged in the early 80's. It is mainly used in cement concrete. In chemistry, Poly-carboxylate-based is an organic and polymeric electrolyte. It belongs to a polymer surfactant. Therefore, it can also be applied in other paste materials such as gypsum products and ceramic products to reduce water content.
Poly-carboxylate is a weak electrolyte. It can only be fully dissolved in an alkaline solution. It can compound with cations in cement/water system to control the cement hydration process and thus to reduce the slump loss of the concrete. Poly-carboxylate achieves its water reducing effect through the yield of electrostatic repulsion and steric hindrance when it is absorbed to the cement particles. Hence, Poly-carboxylate is the most effective superplasticizer for cement concrete.
Poly-carboxylate is a raw material for superplasticizer. It is recommended that applicants should determine the Poly-carboxylate dosage in their own formulation according to their trial runs.

4. Package

Liquid :1100 kg IBC drum / Flexi bag (Flexitank) / 200kg/ plastic drum
Powder/ Granular:  25kg/bag or 25kg/drum

5.Equipment Design for Synthesizing Polycarboxylate Superplasticizer Liquid

Type: SURE-5T5H
Batch Production: 5Tonnes (MT) per 5Hours
Installation Area: 6m(L)*3m(W)*4.5m(H)
Recommended Workshop Area: 200㎡ or more, with the clear height of  6m(Min).

List of Components for SURE-5T5H:

 

Item

Parts

Specification

QTY
(Set)

1

Valves

Electromagnetic Valve

Type:2W-400-40
AC220V,-5℃-80℃,0-10Kg/cm²,L150*100*150

1

Electric Regulating Valve

Type:AOX-005P
AC220V,DN40,L190*150*260

2

Electric Switch Valve

Type:AOX-008
AC220V,DN20,L190*110*240

2

Type:AOX-008
AC220V,DN40,L190*110*260

5

Check Valve

DN40 / Material: Stainless Steel

1

2

Sensors

Gravity Sensor

Type: SQB1.5T

4

Weighing Control Instrument

Type: XK3101E

1

Junction Box

Type: JXH-4
Material: Stainless Steel

1

Pressure Transmitter

Type: MIK-P300
M20*1.5 / 0-20Kpa /4-20ma

2

Temperature Sensor

Type:WZPB-430,
Insertion Length: 20cm,DN16mm,4-20Ma

1

3

Motors and Pumps

Discharge Pump 

Type:IHG80-125A,
4kw, Flow:45m³/h, Head:16m

1

Centrifugal Pump

Type: 40-125IA
DN40mm,Flow:11m³/h,1.1KW,380V, Material:Stainless Steel

1

Reduction Motor for Reactor

Type: Motor YE3 132M-4 / Reducer BLD4-29-75KW
7.5kw, 15A, 380V, 50Hz, 1440r/min, 74dB(A), IP54 Weight(Motor):78Kgs

1

4

Tanks

Mixing(Compouding) Tank

Volume:1.5m³/ Material: PP / φ1200mm*1500mm

1

Reaction Tank

Volume: 5m³/ Material: PP / φ2000mm*2300mm

1

Feeding Box

Volume:35L,/ Material: PP / φ300mm*600mm

1

Titrating Tank

Volume:0.75m³/ Material: PP / φ800mm*1600mm

2

5

Control

PLC Control System

Size: L1420*475*600(mm)

1

6

Others

PPR Pipes

PPR Pipes and Accessories for connections

1

7

Two-layer Steel Frame

 

Size: 1980mm*1420mm*3250mm(H)

1

8

Water Treatment

Water Softening Equipment

Type: KL250 Capacity: 1T/ Hour

1

The quality of concrete can be improved with the help of burnt straw.

The price of concrete admixture’s raw materials is rising rapidly recently!

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