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Concrete Admixtures

POLYCARBOXYLATE SUPERPLASTICIZER (PCE)

We are reliable and professional Chinese supplier. Good choice, better service! Cooperation with us may help you cut down the cost dramatically and get more flexible payment terms. We have exported more than 10,000mt Polycarboxylate superplasticizer (PCE) 50% liquid and powder per year, which has been shipped to South America, South East Asia, Russia etc.

Polycarboxylate superplasticizer (PCE) is also called polycarboxylate ether superplasticizer, polycarboxylic ether based superplasticizers, polycarboxylate admixture, polycarboxylate type of superplasticizer. It is the best superplasticizer for concrete at present.

How to buy Polycarboxylate Superplasticizer ?

pce

1. Why use Polycarboxylate superplasticizer ? As follows:

1) High early strength: significant increase of early strength and 28d strength
2) Low slump lose: Great reduction of slump lose
3) Excellent durability: Reduction of cracking, shrinkage and creep
4) High water reduction: Water reduction more than 30% according to different application
5) Environmental-friendly products: Non pollution during production
6) Excellent compatibility with various types of cements
7) Low chloride and alkali content, no corrosion to steel-bar

2. Which Product of Polycarboxylate superplasticizer do you need ? Look into them one by one:

Polycarboxylate Superplasticizer (PCE) 50% Liquid

Polycarboxylate Superplasticizer (PCE) Powder

Polycarboxylate Superplasticizer (PCE) Flake/ Granular

Equipment Design for Synthesizing Polycarboxylate Superplasticizer Liquid

1) Polycarboxylate Superplasticizer (PCE) 50% Liquid
SJZ-53C High slump retention
SJZ-41A High water reducing
SJZ-31E high water-reducing and high early-strength

Polycarboxylate-Superplasticizer-PCE-liquid

Various types of strength grade ready-mixed concrete
High strength, Ultra high strength concrete
Self-compacting concrete
Various types of pumping concrete, precast concrete, etc.
Low water/cement ratio, High early strength concrete
Various types of concrete of the long-distance transportation

Item

Standard 

Testing Method

Appearance    

Light yellow to transparent liquid

Visual       

Solid content  

50±1%

105℃ 2 hours

pH

3~5 

pH meter

Viscosity

MAX 1100 cPs

2#, 20 rpm at 25℃

Specific gravity

1.09±0.02      

25℃

Dosage 

0.5-2.0% of blending material   

 

(2) Polycarboxylate Superplasticizer (PCE) Powder
SJZ-018 High water reducing
SJZ-101 High water reducing
SJZ-401 Water reducing+Slump Retention

We supply two types of Polycarboxylate superplasticizer(PCE) powder, one is polyester base (SJZ-018) and the other is polyether base (SJZ-101/401). The product is widely used in dry-mortar and concrete systems, such as high-performance concrete, high flowability concrete, high durability concrete, high strength mortar, gypsum products, self-leveling floor, joint filler, grouts etc.

Item

SJZ-018

SJZ-101

SJZ-401

Visual Appearance

Light yellow powder

White powder

White powder

Bulk density (kg/m3 )

400-600

400-600

400-600

pH (23ºC at 20% solution)

8.0 ± 1.0

8.0 ± 1.0

8.0 ± 1.0

Solid Content

96 ±1.0%

95 ±1.0%

98 ±1.0%

Solubility

Water soluble

Water soluble

Water soluble

Fluidity of cement paste(mm)

≥240

≥240

≥240

Dosage (By Binder Weight)

0.1~0.3%

0.1~0.3%

0.1~0.3%

(3) Polycarboxylate Superplasticizer (PCE) Flake/ Granular
SJZ-20 Mainly to prepare PCE liquid

Item 

Standard

Appearance

White or light-yellow solid flakes

Solid Content

≥99.0%

pH value

4~5(1% water solution)  

3.Technology informations
Polycarboxylate Superplasticizer (PCE) is a kind of superplasticizer emerged in the early 80's. It is mainly used in cement concrete. In chemistry, Poly-carboxylate-based is an organic and polymeric electrolyte. It belongs to a polymer surfactant. Therefore, it can also be applied in other paste materials such as gypsum products and ceramic products to reduce water content.
Poly-carboxylate is a weak electrolyte. It can only be fully dissolved in an alkaline solution. It can compound with cations in cement/water system to control the cement hydration process and thus to reduce the slump loss of the concrete. Poly-carboxylate achieves its water reducing effect through the yield of electrostatic repulsion and steric hindrance when it is absorbed to the cement particles. Hence, Poly-carboxylate is the most effective superplasticizer for cement concrete.
Poly-carboxylate is a raw material for superplasticizer. It is recommended that applicants should determine the Poly-carboxylate dosage in their own formulation according to their trial runs.

4. Package

Liquid :1100 kg IBC drum / Flexi bag (Flexitank) / 200kg/ plastic drum
Powder/Flake/ Granular:  25kg/bag or 25kg/drum

5.Equipment Design for Synthesizing Polycarboxylate Superplasticizer Liquid

Type: SURE-5T5H
Batch Production: 5Tonnes (MT) per 5Hours
Installation Area: 6m(L)*3m(W)*4.5m(H)
Recommended Workshop Area: 200㎡ or more, with the clear height of  6m(Min).

Equipment Design for Synthesizing Polycarboxylate Superplasticizer Liquid

Equipment Design for Synthesizing Polycarboxylate Superplasticizer Liquid

Equipment Design for Synthesizing Polycarboxylate Superplasticizer Liquid

List of Components for SURE-5T5H:

 

Item

Parts

Specification

QTY
(Set)

1

Valves

Electromagnetic Valve

Type:2W-400-40
AC220V,-5℃-80℃,0-10Kg/cm²,L150*100*150

1

Electric Regulating Valve

Type:AOX-005P
AC220V,DN40,L190*150*260

2

Electric Switch Valve

Type:AOX-008
AC220V,DN20,L190*110*240

2

Type:AOX-008
AC220V,DN40,L190*110*260

5

Check Valve

DN40 / Material: Stainless Steel

1

2

Sensors

Gravity Sensor

Type: SQB1.5T

4

Weighing Control Instrument

Type: XK3101E

1

Junction Box

Type: JXH-4
Material: Stainless Steel

1

Pressure Transmitter

Type: MIK-P300
M20*1.5 / 0-20Kpa /4-20ma

2

Temperature Sensor

Type:WZPB-430,
Insertion Length: 20cm,DN16mm,4-20Ma

1

3

Motors and Pumps

Discharge Pump 

Type:IHG80-125A,
4kw, Flow:45m³/h, Head:16m

1

Centrifugal Pump

Type: 40-125IA
DN40mm,Flow:11m³/h,1.1KW,380V, Material:Stainless Steel

1

Reduction Motor for Reactor

Type: Motor YE3 132M-4 / Reducer BLD4-29-75KW
7.5kw, 15A, 380V, 50Hz, 1440r/min, 74dB(A), IP54 Weight(Motor):78Kgs

1

4

Tanks

Mixing(Compouding) Tank

Volume:1.5m³/ Material: PP / φ1200mm*1500mm

1

Reaction Tank

Volume: 5m³/ Material: PP / φ2000mm*2300mm

1

Feeding Box

Volume:35L,/ Material: PP / φ300mm*600mm

1

Titrating Tank

Volume:0.75m³/ Material: PP / φ800mm*1600mm

2

5

Control

PLC Control System

Size: L1420*475*600(mm)

1

6

Others

PPR Pipes

PPR Pipes and Accessories for connections

1

7

Two-layer Steel Frame

 

Size: 1980mm*1420mm*3250mm(H)

1

8

Water Treatment

Water Softening Equipment

Type: KL250 Capacity: 1T/ Hour

1

Equipment Design for Synthesizing Polycarboxylate Superplasticizer Liquid

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